A high stress on quality, several quality circles and special quality circles and special project teams working on Total Quality Management (TQM) projects make quality a way of life in Patanjali Ayurved Limited. This enables Patanjali Ayurved Limited to produce herbomineral preparations with uniform levels of batch-to-batch consistency. This ensures that the customer gets the same high quality product regardless of where it is purchased. The special equipment required for manufacturing of sterile products (bhasma, ghanstva, eyedrop, capsule, etc.) includes component washing machines, steam sterilizers, membrane filter machines, manufacturing vessels, blenders, liquid filling machines, powder filling machines, sealing and labelling machines, vacuum testing chambers, inspection machines, lyophilisers, pressure vessels, etc. are provided depending on the type and volume of activity.
Unit sterilizers are double ended with suitable interlocking arrangements between the doors. The effectiveness of the sterilization process is established initially by biological inactivation studies using microbial spore indicators and then at least oncea year by carrying out thermal mapping of the chamber. Filling machines are challenged initially and then at periodic intervals by stimulation trials including sterile media fill. On procurement, engineers with the support of production and quality assurance personnel have done installation qualification of each of the equipment. Equipment for critical processes like aseptic filling and sterilizers are suitably validated according to a written programme before putting them to use. Standard operating procedures are available for each equipment for its calibration and operation and cleaning.
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